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Glass Bubbles

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The lightweight filler

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Product Overview

Hollow Glass Bubbles from 3M are borosilicate glass manufactured to be perfectly spherical. The hollow nature allows for extremely low densities but the material and shape of the bubbles gives strength allowing for a high strength-to-density ratio.

Lightweight polymer compound is in high demand at the moment. New regulations on fuel consumption are part of the reason for this growth in lightweight technology, within the automotive and aviation sectors at least. Hollow glass bubbles are the filler of choice for reducing the part density of thermoplastic and thermoset composites, due to the availability of the high-strength “im” series.

These glass bubbles can easily withstand the pressures experienced inside twin screw extruders and injection moulding machines (see the compounding guidelines brochure below). im30k and im16k are the two grades of choice for this application. See the technical datasheet below for an overview of this impressive range of products. Average particle sizes range from 15-65 microns and crush strengths from 28,000 – 250 psi respectively (90% of bubbles surviving at this pressure).

Additionally, the hollow glass bubbles lead to reduced warpageimproved scratch resistance and reduced cycle times in injection moulding – all whilst maintaining a decent level of mechanical performance when properly formulated.

Hollow glass bubbles are also widely used in anti-condensation paints, due to the low thermal diffusivity they impart to the coating which lowers the dew point.

Brochures & Technical Literature

Hollow Glass Bubbles Overview

An introduction to the features, benefits and applications of the Hollow Glass Bubbles range.

download Download PDF 1 MB
Glass Bubbles Properties and Specifications

An overview of the different Glass Bubble grades available and their relative properties.

download Download PDF 409 KB

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Product Features
  • The lightweight filler with true density ranging between 0.125 - 0.6 g/cc
  • Unparalleled strength-to-density ratio
  • Impressive range of crush strengths - up to 28,000 psi (90% survival)
  • Spherical shape
  • High chemical stability
  • Low thermal conductivity and diffusivity
Product Benefits
  • Reduces the part density of a polymer composite, or other formulation.
  • Spherical shape means a low impact on viscosity with loading.
  • Highly thermally insulating.
  • Effective volume filler in coatings and polymers.
  • Reduced cycle times in injection moulding applications.
  • Reduced VOC’s in coatings and excellent titanium dioxide extension properties.
Typical Applications
  • Lightweight polymer composites.
  • Lightweight polymer mouldings and extrusions.
  • Paints and coatings.
  • Potting compounds.
  • Adhesives and sealants.
  • Syntactic foams.
Related Technical Articles
Liquid Nitrogen spilling out of a cryogenic cooler
eye 6 Minute Read

3M Glass Bubbles for Cryogenic Insulation Applications

Liquid forms of elements such as oxygen, nitrogen, hydrogen and helium are used to reach the extremely cold temperatures required for MRI and superconductor applications. To minimise heat transfer, insulation jackets which contain a material with a low thermal conductivity are put in place. Glass Bubbles can be a really good material for these insulation jackets.

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Featured grades with technical datasheets

A brief overview of the key grades with their Technical Datasheets (TDS) is given below.

If you are looking for a Safety Datasheet (SDS), Product Safety Information (PSI) or an alternate grade, then please get in touch or request a sample.

Key points at a glance:

  • Wide range of true densities available, from 0.125-0.6 g/cc
  • Low and high strength options, ranging from 250-28,000 psi (90% survivability)
  • Excellent thermal insulation, chemical resistance and temperature stability
download Glass Bubbles Technical Datasheet 82 KB

Key points at a glance:

  • High Strength version of the K20 bubbles
  • Same true density of 0.20 g/cc but increased crush strength of 750 psi
  • Particularly useful in deep sea polymer applications due to high strength-to-density ratio.
download K20HS Glass Bubbles Technical Datasheet 124 KB

Key points at a glance:

  • High Strength glass bubble with a true density of 0.28 g/cc
  • Increased crush strength of 3000 psi compared to similar density bubbles in the S series
  • Average diameter of 30 microns
download S28HS Glass Bubbles Technical Datasheet 105 KB