Asconium® 500 - Easy to introduce water-based corrosion inhibition and adhesion promotion
Asconium® long-term corrosion inhibitors have always delivered significant advantages over inorganic inhibitors. With no milling required, Asconium® grades are easier to incorporate into formulations and offer better gloss retention, fewer labelling requirements and improved performance for both salt spray and anti-blistering. They have also been widely adopted in the most modern water-based direct-to-metal primer applications. However, to achieve the best Asconium® performance, there have historically been certain procedures to follow in terms of order of addition and possibly pre-neutralisation.
To enhance the ease of use of Asconium® inhibitors, ASCOTEC have developed Asconium® 500 which delivers the coatings formulator several advantages:
- Asconium® 500 can be added at any time during manufacture, even post-addition without loss of performance
- VOC free
- Wide compatibility with most commercially available water-based polymers
- Low dosage
- Up to C5 corrosion class performance depending on the binder and formulation
Starting Point Formulations
White DTM Water-Based Coating in AC2403
Add in order with good agitation: | |
Water | 2.50 % |
Binder - AC2403 | 34.50 % |
Dispersing Agent - EDAPLAN 490 | 1.00 % |
Defoamer - Agitan 762 | 0.10 % |
Neutraliser | 0.17 % |
White pigment | 15.00 % |
Disperse with high shear rate for 10-15 mins, then add progressively: | |
Co-solvent | 4.00 % |
Water | 6.15 % |
Binder - AC2403 | 34.40 % |
Defoamer - Agitan 762 | 0.15 % |
Wetting Agent | 0.18 % |
Flash-rust inhibitor - ASCOTRAN-H10 | 0.60 % |
Disperse with high shear for 5 mins, then add progressively: | |
Thickener - Tafigel PUR 85 | 0.50 % |
Anticorrosion additive - ASCONIUM-500 | 0.75 % |
White DTM Water-Based Coating in EPS595
Add in order with good agitation: | |
Water | 4.52 % |
Thickener - Tafigel PUR 85 | 0.35 % |
Dispersing Agent - EDAPLAN 490 | 0.65 % |
Defoamer - Agitan 762 | 0.19 % |
Neutraliser | 0.20 % |
White pigment | 17.98 % |
Disperse with high shear rate for 10-15 mins, then add progressively: | |
Binder - EPS595 | 61.72 % |
Water | 8.40 % |
Defoamer - Agitan 762 | 0.15 % |
Coalescing Agent | 3.69 % |
Flash-rust inhibitor - ASCOTRAN-H10 | 0.60 % |
Disperse with high shear rate for 5 mins, then add progressively: | |
Thickener - Tafigel PUR 85 | 0.30 % |
Anticorrosion additive - ASCONIUM-500 | 1.25 % |
Ascotec have conducted extensive studies using polymers from the most prominent resin manufacturers which have confirmed the performance of Asconium® 500 and its near-universal compatibility in water-based acrylic resins, water-based alkyd polymers and water-based epoxy resins and a good number of validated starting point formulations are already available.
If you are looking to keep ahead in the water-based direct-to-metal primer market, please contact us. We will be pleased to help you maintain your competitive edge.
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